is the first manufacturer to offer an economical sensor solution for real-time collection of crucial data for process monitoring and predictive maintenance. The sensor measures and analyzes the load and the lubrication condition of rolling bearings.
Our unique technology lets your standard bearing turn into a sensor!
HCP Sense
Our products are already being implemented for various customer applications and successful test phases have been completed.
Our sensor does not require any design changes: it is a non-invasive measurement method for measuring loads and lubrication in rolling bearings.
HCP Sense explained in
1 Minute
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Cause of damage - unknown
Measurements on the test bench often do not reflect the real application. Thus, the causes of roller bearing damage often remains unknown.
High costs and reconstruction efforts
Conventional force sensors are difficult to integrate into machines and require hardware adjustments. This in turn is associated with a long project duration and high costs.
Loss of energy
Globally, 20% of energy is lost in friction. Applied to Germany, that would be the size of all coal-fired power plants. One reason for this is inefficient lubrication.
Our solution
The challenges of our customers are our opportunity
Determining the actual load and lubrication level
Predictive maintenance with HCP Sense - Our product enables timely condition-based lubricant replacement, helping to prevent failures and downtime.
Optimization of the operational strategy
Our solution offers quick and effective results. These are only one of the multiple benefits for your business, such as cost reduction and quality increase.
Reduce energy consumption while fighting climate change
Our sensor bearing enables the friction condition of the roller bearings to be measured and thus determines the current energy consumption. As a result, it enables our customers to save energy.
Simple and economical, our sensor is the integrable solution for your system.
damage prevention instead of just a damage prediction
Increase availability and efficiency in all types of processes. Increase in machine and plant safety
Low construction effort
Easy integration into your existing and new machinery program
Low complexity
Low engineering effort due to installation space neutrality
Increased quality
by monitoring lubrication conditions and loads
High economic efficiency
Reduce costs by preventing damage and extending lubrication intervals
What differentiates us
NO DESIGN CHANGES
STATIONARY MEASUREMENT TECHNOLOGY
from standard bearing to sensor
Our services
Sensor bearing without a sensor
Measurement of the acting forces and lubrication monitoring.
Design of rolling bearings
Support by the dimensioning of rolling bearings.
Process monitoring
Force measurement in rolling bearings of any kind and rotational speed and standstill monitoring devices
Predictive maintanance
Wear monitoring and damage diagnostics for the condition monitoring of plain and rolling bearings
Lubricant film monitoring
Lubrication analysis of plain and rolling bearings and monitoring of lubricant quality and quantity.
Retrofitting solutions
Recording load and lubricant data economically without costly conversion.
Condition monitoring
By monitoring lubrication and forces, bearing damage can be prevented.
Engineering services
Support in the development process and in the analysis of existing products and machines.