HCP Sense

is the first manufacturer to offer an economical sensor solution for real-time collection of crucial data for process monitoring and predictive maintenance. The sensor measures and analyzes the load and the lubrication condition of rolling bearings.

Our unique technology lets your standard bearing turn into a sensor!

HCP Sense

Our products are already being implemented for various customer applications and successful test phases have been completed.

Our sensor does not require any design changes: it is a non-invasive measurement method for measuring loads and lubrication in rolling bearings.

Trusted by

HCP Sense explained in
1 Minute

You want to learn more? For even more interesting videos, visit our YouTube channel.

Sie wollen mehr erfahren? Für noch weitere interessante Videos besuchen Sie unseren YouTube-Kanal.

The reality of bearing monitoring today
The reality of bearing monitoring today
roller bearing damaged

Cause of damage - unknown

Measurements on the test bench often do not reflect the real application. Thus, the causes of roller bearing damage often remains unknown.

sensor bearing installed in a machine

High costs and reconstruction efforts

Conventional force sensors are difficult to integrate into machines and require hardware adjustments. This in turn is associated with a long project duration and high costs.

energy loss because of lubrication

Loss of energy

Globally, 20% of energy is lost in friction. Applied to Germany, that would be the size of all coal-fired power plants. One reason for this is inefficient lubrication.

Our solution

The challenges of our customers are our opportunity

Determining the actual load and lubrication level

Predictive maintenance with HCP Sense - Our product enables timely condition-based lubricant replacement, helping to prevent failures and downtime.

Optimization of the operational strategy

Our solution offers quick and effective results. These are only one of the multiple benefits for your business, such as cost reduction and quality increase.

Reduce energy consumption while fighting climate change

Our sensor bearing enables the friction condition of the roller bearings to be measured and thus determines the current energy consumption. As a result, it enables our customers to save energy.

Simple and economical, our sensor is the integrable solution for your system.

damage prevention instead of just a damage prediction

Increase availability and efficiency in all types of processes. Increase in machine and plant safety

Low construction effort

Easy integration into your existing and new machinery program

Low complexity

hcp sense product

Low engineering effort due to installation space neutrality

Increased quality

by monitoring lubrication conditions and loads

High economic efficiency

Reduce costs by preventing damage and extending lubrication intervals

What differentiates us

NO DESIGN CHANGES

STATIONARY MEASUREMENT TECHNOLOGY

vorteile von hcp sense

from standard bearing to sensor

Our services

roller bearing scheme

Sensor bearing without a sensor

Measurement of the acting forces and lubrication monitoring.

roller bearing

Design of rolling bearings

Support by the dimensioning of rolling bearings.

retrofitting solution easy integration in new machines

Process monitoring

Force measurement in rolling bearings of any kind and rotational speed and standstill monitoring devices

Mechanic is putting yellow grease in the into bearing

Predictive maintanance

Wear monitoring and damage diagnostics for the condition monitoring of plain and rolling bearings

lubrication level monitoring

Lubricant film monitoring

Lubrication analysis of plain and rolling bearings and monitoring of lubricant quality and quantity.

retrofitting solution

Retrofitting solutions

Recording load and lubricant data economically without costly conversion.

condition monitoring

Condition monitoring

By monitoring lubrication and forces, bearing damage can be prevented.

Continuously variable transmission metal parts close-up

Engineering services

Support in the development process and in the analysis of existing products and machines.

Solve your R&D challenges with our unique measurement technology and the support of our bearing experts